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Extension Housing Seal & Bushing: Installation

WARNING: This page is about a different car, the 2002 Ford Ranger, 2002 Ford Explorer Sport Trac, and 2002 Ford Explorer Sport. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: The lube hole in the extension housing bushing must be aligned with the lube groove in the extension housing. This groove is located at the 3 o'clock position when viewed from the rear. See Fig 1 .
  1. Inspect the counterbore of the extension housing for burrs. Remove any burrs from the extension housing counterbore with an oil stone. Position the extension housing bushing into the extension housing.
  2. CAUTION: The extension housing bushing installer will bottom when bushing is in the correct position.
  3. Using the Extension Housing Bushing Installer (307-065), install the extension housing bushing. See Fig 2 . Position new extension housing seal with drain hole in the 6 o'clock position. See Fig 3 . Using the Extension Housing Seal Installer (307-038), install the extension housing seal. See Fig 4 .
  4. Inspect the driveshaft slip-yoke for wear and damage. Install a new component if required. Align the driveshaft with the marks made during removal to make sure balance is correct. See Figure . Install the rear driveshaft bolts.
  5. Lower the vehicle. Fill the transmission with appropriate fluid to proper level and check for correct transmission operation. See LUBRICATION  .
Fig 1: Identifying Extension Housing Bushing Lube Hole
G00115401Courtesy of FORD MOTOR CO.
Fig 2: Installing Extension Housing Bushing
G00115398Courtesy of FORD MOTOR CO.
Fig 3: Locating Drain Hole
G00115399Courtesy of FORD MOTOR CO.
Fig 4: Installing Extension Housing Seal
G00115400Courtesy of FORD MOTOR CO.