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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 730 (Fuel System & Engine Controls - 6.0L (99P E Series & F450/550) Diesel - Excursion & F250-F550 Super Duty) >> Removal And Installation >> Oil Pump - Late Build >> Installation

Oil Pump - Late Build: Installation

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install a new lower O-ring seal.
    Fig 1: Installing New Lower O-Ring Seal
    G02773211Courtesy of FORD MOTOR CO.
  2. Install the high-pressure oil pump and bolts.
    Fig 2: Installing High-Pressure Oil Pump And Bolts
    G02773212Courtesy of FORD MOTOR CO.
  3. Install the high-pressure pump O-ring seal.
    Fig 3: Installing High-Pressure Pump O-Ring Seal
    G02773213Courtesy of FORD MOTOR CO.
  4. Position back the high-pressure discharge tube and install the bolts.
    Fig 4: Positioning Back High-Pressure Discharge Tube And Installing Bolts
    G02773214Courtesy of FORD MOTOR CO.
  5. Position the dial indicator with bracketry onto the oil pump drive and check the oil pump drive gear backlash.
    Fig 5: Checking Oil Pump Drive Gear Backlash
    G02773215Courtesy of FORD MOTOR CO.
  6. Install a new D-ring seal on the high-pressure discharge pipe.
    Fig 6: Installing D-Ring Seal On High-Pressure Discharge Pipe
    G02773216Courtesy of FORD MOTOR CO.
  7. Install a new press-in-place gasket in the high-pressure pump cover.
    Fig 7: Installing Press-In-Place Gasket In High-Pressure Pump Cover
    G02773217Courtesy of FORD MOTOR CO.
  8. Clean the cover mounting surface and apply sealer at the seams.
    Fig 8: Cleaning Cover Mounting Surface And Apply Sealer At Seams
    G02773218Courtesy of FORD MOTOR CO.
  9. Install the high-pressure pump cover and bolts.
    Fig 9: Installing High-Pressure Pump Cover And Bolts
    G02773219Courtesy of FORD MOTOR CO.
  10. Install the turbocharger heat shield.
    Fig 10: Installing Turbocharger Heat Shield
    G02773220Courtesy of FORD MOTOR CO.
  11. Position the turbocharger adapter pipe.
    Fig 11: Positioning Turbocharger Adapter Pipe
    G02773221Courtesy of FORD MOTOR CO.
    12. NOTE: Do not torque the nuts and bolts until after the turbocharger is installed and attached.
    Fig 12: Installing Nuts And Bolts In Adapter Pipe
    G02773222Courtesy of FORD MOTOR CO.
  12. Loosely install the nuts and bolts in the adapter pipe.
  13. Release and position the turbocharger outlet pipe.
    Fig 13: Releasing And Positioning Turbocharger Outlet Pipe
    G02773223Courtesy of FORD MOTOR CO.
  14. Install the intake manifold. Refer to ENGINE - 6.0L DIESEL .
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