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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 730 (Fuel System & Engine Controls - 6.0L (99P E Series & F450/550) Diesel - Excursion & F250-F550 Super Duty) >> Removal And Installation >> Oil Pump - Early Build >> Installation

Oil Pump - Early Build: Installation

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install a new lower O-ring seal.
    Fig 1: Installing Lower O-Ring Seal
    G02773187Courtesy of FORD MOTOR CO.
  2. Install the high-pressure oil pump and bolts.
    Fig 2: Installing High-Pressure Oil Pump And Bolts
    G02773188Courtesy of FORD MOTOR CO.
  3. Install the high-pressure pump O-ring seal.
    Fig 3: Installing High-Pressure Pump O-Ring Seal
    G02773189Courtesy of FORD MOTOR CO.
  4. Install the oil pump discharge pipe.
    Fig 4: Installing Oil Pump Discharge Pipe
    G02773190Courtesy of FORD MOTOR CO.
  5. Install the bolts for the oil discharge pipe.
    Fig 5: Installing Bolts For Oil Discharge Pipe
    G02773191Courtesy of FORD MOTOR CO.
  6. Position the dial indicator with bracketry onto the oil pump drive and check the oil pump drive gear backlash.
    Fig 6: Checking Oil Pump Drive Gear Backlash
    G02773192Courtesy of FORD MOTOR CO.
  7. Install a new D-ring seal on the high-pressure discharge pipe.
    Fig 7: Installing New D-Ring Seal On High-Pressure Discharge Pipe
    G02773193Courtesy of FORD MOTOR CO.
  8. Install a new press-in-place gasket in the high-pressure pump cover.
    Fig 8: Installing New Press-In-Place Gasket In High-Pressure Pump Cover
    G02773194Courtesy of FORD MOTOR CO.
  9. Clean the cover mounting surface and apply sealer at the seams.
    Fig 9: Cleaning Cover Mounting Surface And Applying Sealer At Seams
    G02773195Courtesy of FORD MOTOR CO.
  10. Install the high-pressure pump cover and bolts.
    Fig 10: Installing High-Pressure Pump Cover And Bolts
    G02773196Courtesy of FORD MOTOR CO.
  11. Install the turbocharger heat shield.
    Fig 11: Installing Turbocharger Heat Shield
    G02773197Courtesy of FORD MOTOR CO.
  12. Position the turbocharger adapter pipe.
    Fig 12: Positioning Turbocharger Adapter Pipe
    G02773198Courtesy of FORD MOTOR CO.
    13. NOTE: Do not tighten the nuts and bolts until after the turbocharger is installed and attached.
    Fig 13: Installing Nuts And Bolts In Adapter Pipe
    G02773199Courtesy of FORD MOTOR CO.
  13. Loosely install the nuts and bolts in the adapter pipe.
  14. Release and position the turbocharger outlet pipe.
    Fig 14: Releasing And Positioning Turbocharger Outlet Pipe
    G02773200Courtesy of FORD MOTOR CO.
  15. Install the intake manifold. Refer to ENGINE - 6.0L DIESEL .
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