Forward Clutch Assembly: Disassembly

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, 2004 Ford E450 Super Duty, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Soak all friction clutch plates in clean automatic transmission fluid.

Remove and discard the two seals and remove the No. 7 thrust washer.

Fig 1: Removing Two Seals And No. 7 Thrust Washer
Courtesy of FORD MOTOR CO.
Remove the No. 8 forward clutch thrust bearing.

Fig 2: Removing No. 8 Forward Clutch Thrust Bearing
Courtesy of FORD MOTOR CO.
Remove the snap ring and the forward clutch plates.

Fig 3: Removing Snap Ring And Forward Clutch Plates
Courtesy of FORD MOTOR CO.
Using the special tool, remove the snap ring.

Fig 4: Removing Snap Ring Using Special Tool
Courtesy of FORD MOTOR CO.

NOTE: Note the orientation of the return spring.

Fig 5: Removing Forward Clutch Balance Piston And Return Spring

Courtesy of FORD MOTOR CO.

Remove the forward clutch balance piston and the return spring. Discard the forward clutch balance piston.
Remove and discard the forward clutch piston.

Fig 6: Removing Forward Clutch Piston
Courtesy of FORD MOTOR CO.
Clean and inspect all components for damage.