Direct Clutch Assembly: Disassembly

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, 2004 Ford E450 Super Duty, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Soak all friction clutch plates in clean automatic transmission fluid.

Remove the snap ring.

Fig 1: Removing Snap Ring
Courtesy of FORD MOTOR CO.
Remove the direct clutch plates.

Fig 2: Removing Direct Clutch Plates
Courtesy of FORD MOTOR CO.
Using the special tools, remove the snap ring.

Fig 3: Removing Snap Ring Using Special Tool
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NOTE: Note the orientation of the return spring.

Fig 4: Removing Direct Clutch Balance Piston And Return Spring

Courtesy of FORD MOTOR CO.

Remove the direct clutch balance piston and return spring. Discard the direct clutch balance piston.
Remove and discard the direct clutch piston.

Fig 5: Removing Direct Clutch Piston
Courtesy of FORD MOTOR CO.
Clean and inspect all components for damage.