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Torque Specifications

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, 2004 Ford E450 Super Duty, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
TORQUE SPECIFICATIONS

Description Nm lb-ft lb-in
Air inlet duct clamp 5 - 44
Turbocharger exhaust adapter V-clamp 12 9 -
Exhaust tube to exhaust manifold flange bolts (leftside) (1) 27 20 -
Exhaust tube to exhaust manifold flange bolts (right side) (1) 27 20 -
Turbocharger flange to exhaust/EGR tube bolts (right side) (1) 27 20 -
Turbocharger mounting bolts 38 28 -
Turbocharger pedestal bolts 31 23 -
Turbocharger oil supply tube bolts (at turbocharger) 24 18 -
Turbocharger oil supply tube bolt (at oil cooler) 13 10 -
Exhaust manifold flange bolts (1) 38 28 -
Intake manifold flange bolts 11 8 -
Intake manifold heat shield nuts 11 8 -
EGR valve mounting bolts 13 10 -
EGR clamp, V-band 6 - 53
EGR cooler bolts, (M8 x 16) 31 23 -
EGR cooler stud bolts (M6 x 55 x 20) 13 10 -
Crankcase breather screws 7 - 62
Cylinder head bolt sequence and torque (2) - - -
Fuel injector hold-down bolt 33 24 -
Rocker arm fulcrum plate bolts 31 23 -
Glow plugs 19 14 -
ICP sensor 12 9 -
Oil rail assembly (2) - - -
Oil rail vent plugs 11 8 -
Valve cover bolts and studs 8 - 71
Oil drain pan plug 25 18 -
Front cover module bolts 24 18 -
Thermostat housing retaining bolts 23 17 -
Coolant pump mounting bolts 23 17 -
Vibration damper mounting bolts (2) - - -
Oil pump housing retaining bolts 8 - 71
Connecting rod bearing bolts (2) - - -
Lower crankcase main bearing cap bolts (2) - - -
Lower crankcase outer bolts (M8 x 30) 24 18 -
Oil pickup tube flange bolts 13 10 -
Piston cooling jet mounting bolt (3) 13 10 -
Cam follower mounting bolt 13 10 -
Camshaft thrust plate-mounting bolts 31 23 -
Coolant heater 41 30 -
Oil cooler mounting bolts (6 mm) 10 - 89
Oil cooler mounting bolts (8 mm) 22 16 -
EGR cooler coolant supply port cover (M6) 10 - 89
Oil filter adapter housing bolts (Torx) 15 11 -
Oil filter return tube bolt, new base 5 - 44
Oil filter return tube bolt, reinstallation 3 - 27
Crankshaft position (CKP) sensor 11 8 -
Camshaft position (CMP) sensor 11 8 -
Injection control pressure (ICP) sensor 12 9 -
Injection pressure regulator (IPR) valve 50 37 -
Intake air temperature (IAT2) sensor 17 13 -
Exhaust back pressure tube assembly at exhaust manifold 30 22 -
Exhaust backpressure (EBP) sensor 12 9 -
Lower oil pan bolt 13 10 -
Upper oil pan bolts (M6) 13 10 -
Engine coolant temperature (ECT) sensor 12 9 -
Glow plug module nuts 11 8 -
High pressure oil pump cover bolts 11 8 -
High pressure oil pump mounting bolts 24 18 -
High pressure oil pump discharge tube mounting bolts (top of pipe) 8 - 71
Rear heat shield bolts (M6 x 1.0 x 1.2) 11 8 -
Rear heat shield bolts (M10 x 1.5 x 16) 49 36 -
Banjo fitting bolt at cylinder heads 38 28 -
Fuel filter plug assembly (back of head) 27 20 -
Flexplate mounting bolts 94 69 -
Fuel return tube at secondary fuel filter 43 32 -
Right and left head supply tubes at filter 26 19 -
Front, lifting eye bolts (M1 0x 30) 41 30 -
Rear, lifting eye bolts (M10 x 35) 41 30 -
Automatic transmission tube nut 8 - 71
Starter positive cable nut 14 10 -
Starter control wire nut 6 - 53
Torque converter nuts 35 26 -
Motor mount nuts 90 66 -
Motor mount bolts (mount to plate) 80 59 -
Motor mount bolts (plate to block) 80 59 -
Motor mount removable stud 55 41 -
Turbo down pipe bolts 40 30 -
Transmission-to-engine bolts 47 35 -
Upper oil pan bolts (M8) 31 23 -
Transmission cooler bolts 6 - 53
Power steering cooler bolts 10 - 89
Power steering pump bolt 25 18 -
Air conditioning compressor bolts 25 18 -
A/C manifold bolt 21 15 -
Coolant pump pulley bolts 31 23 -
Cooling fan stator bolts 40 30 -
Fan clutch hub-to-coolant pump 133 98 -
Belt idler pulley bolts 47 35 -
Belt tensioner bolts 25 18 -
Crankshaft pulley bolts (dual alternators) 47 35 -
Alternator mounting bracket bolts (dual alternators) 47 35 -
Starter mounting bolts 25 18 -
Cylinder block drain plug (4) 20 15 -
Oil filter drain plug 10 - 89
Secondary fuel filter banjo fitting 35 26 -
Secondary fuel filter cover 14 10 -
Charge air cooler duct retaining clamp 12 9 -
Vacuum pump mounting bracket bolts 47 35 -
(1) Apply High Temperature Nickel Anti-Seize Lubricant (XL-2) to the threads prior to assembly.

(2) Refer to the procedure in this section.

(3) Apply Threadlock 262 to bolt threads prior to assembly.

(4) Apply clean engine oil to the O-ring seal before installing.