Oil Cooler: Installation

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, 2004 Ford E450 Super Duty, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

Install the oil pump inlet strainer.

Fig 1: Installing Oil Pump Inlet Strainer
Courtesy of FORD MOTOR CO.
Install the gasket in the oil cooler assembly cover.

Fig 2: Installing Gasket In Oil Cooler Assembly Cover
Courtesy of FORD MOTOR CO.

CAUTION: In the event of a catastrophic engine failure, always install a new oil cooler cover assembly (with oil cooler). Foreign material cannot be removed from the oil cooler.

Fig 3: Installing Oil Cooler Assembly And Bolts

Courtesy of FORD MOTOR CO.

Install the oil cooler assembly and the bolts.
Install the gasket in the oil filter base.

Fig 4: Installing Gasket In Oil Filter Base
Courtesy of FORD MOTOR CO.
Install the oil filter base and the bolts.

Fig 5: Installing Oil Filter Base And Bolts
Courtesy of FORD MOTOR CO.
Install the seal on the EGR cooler coolant supply port cover.

Fig 6: Installing Seal On EGR Cooler Coolant Supply Port Cover
Courtesy of FORD MOTOR CO.
Install the EGR cooler coolant supply port cover and the bolts.

Fig 7: Installing EGR Cooler Coolant Supply Port Cover
Courtesy of FORD MOTOR CO.
Install the oil filter adapter and bolts.

Fig 8: Installing Oil Filter Adapter And Bolts
Courtesy of FORD MOTOR CO.
Install the intake manifold. For additional information, refer to INTAKE MANIFOLD .