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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 726 (Engine 6.0L Diesel (99P E-Series & 99P F450/550)) >> In-Vehicle Repair >> Engine Front Cover >> Installation

Engine Front Cover: Installation

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, 2004 Ford E450 Super Duty, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

    ALL VEHICLES 

  1. If removed, install the front cover crankcase dowels into the cylinder block.
    Fig 1: Installing Front Cover Crankcase Dowels Into Cylinder Block
    G02764548Courtesy of FORD MOTOR CO.
    2. NOTE: Use guide studs to aid in installation. Studs must be fabricated locally.
    Fig 2: Installing Guide Studs
    G02764549Courtesy of FORD MOTOR CO.
  2. Install the guide studs.
  3. Apply a bead of sealant at the seam where the crankcase and the lower crankcase meet.
    Fig 3: Applying Bead Of Sealant
    G02764550Courtesy of FORD MOTOR CO.
  4. Install a new engine front cover gasket.
    Fig 4: Installing Engine Front Cover Gasket
    G02764551Courtesy of FORD MOTOR CO.
  5. Install the engine front cover and bolts.
    Fig 5: Installing Engine Front Cover And Bolts
    G02764552Courtesy of FORD MOTOR CO.
  6. Install the oil pump. For additional information, refer to OIL PUMP .
    7. NOTE: Install a new O-ring seal on the coolant pump pulley.
    Fig 6: Installing Coolant Pump And Bolts
    G02764553Courtesy of FORD MOTOR CO.
  7. If removed, install the coolant pump and bolts.
  8. If removed, install the coolant pump pulley and bolts.
    Fig 7: Installing Coolant Pump Pulley And Bolts
    G02764554Courtesy of FORD MOTOR CO.

    9. VEHICLES WITH SINGLE GENERATOR 

  9. Install the accessory drive belt tensioner and bolts.
    Fig 8: Installing Accessory Drive Belt Tensioner And Bolts
    G02764555Courtesy of FORD MOTOR CO.

    10. ALL VEHICLES 

  10. Install the lower radiator coolant hose.
    Fig 9: Installing Lower Radiator Coolant Hose
    G02764556Courtesy of FORD MOTOR CO.
  11. Position the power steering pump and install the bolts.
    Fig 10: Positioning Power Steering Pump
    G02764557Courtesy of FORD MOTOR CO.
  12. Install the LH fan stator stand-off.
    Fig 11: Installing LH Fan Stator Stand-Off
    G02764558Courtesy of FORD MOTOR CO.
  13. Install the power steering pump upper mounting bolt.
    Fig 12: Installing Power Steering Pump Upper Mounting Bolt
    G02764559Courtesy of FORD MOTOR CO.
  14. Install the engine coolant fill hose and tighten the clamp. Connect the engine fill hose into the retaining clip.
    Fig 13: Installing Engine Coolant Fill Hose
    G02764560Courtesy of FORD MOTOR CO.
  15. Install the accessory drive idler pulleys and bolts, as needed.
    Fig 14: Installing Accessory Drive Idler Pulleys And Bolts
    G02764561Courtesy of FORD MOTOR CO.
    16. NOTE: Install a new O-ring seal.
    Fig 15: Installing Thermostat Housing And Stud Bolts
    G02764562Courtesy of FORD MOTOR CO.
  16. If removed, install the thermostat housing and stud bolts.
  17. Position back the fuel line retaining bracket and install the retaining nut.
    Fig 16: Positioning Back Fuel Line Retaining Bracket
    G02764563Courtesy of FORD MOTOR CO.
  18. Install the intake manifold. For additional information, refer to INTAKE MANIFOLD .
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