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Hairpin Clip Fitting: Disconnect

WARNING: This page is about a different car, the 2003 Ford RV Cutaway, 2003 Ford Econoline, 2003 Ford E550 Super Duty, 2003 Ford E450 Super Duty, and 2003 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and can be ignited, resulting in possible personal injury.
WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before repairing or disconnecting any of the fuel lines or fuel system components, the fuel system pressure must be relieved to prevent accidental spraying of fuel, causing personal injury or a fire hazard.
CAUTION: Do not use any tools. The use of tools may cause a deformity in the clip components which may cause fuel leaks.
  1. Relieve the fuel pressure; refer to PRESSURE RELIEF  .
    Fig 1: Remove The Shipping Tab By Bending It Downward.
    G03462081Courtesy of FORD MOTOR CO.
  2. Remove the shipping tab by bending it downward.
  3. Spread the hairpin clip legs and push the clip into the fitting.
    Fig 2: Spreading Hairpin Clip Legs And Pushing The Clip Into The Fitting
    G03462082Courtesy of FORD MOTOR CO.
  4. Separate the fitting from the tube.
    Fig 3: Separating Fitting From Tube
    G03462083Courtesy of FORD MOTOR CO.
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