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Piston - Pin to Bore Diameter

WARNING: This page is about a different car, the 2003 Ford RV Cutaway, 2003 Ford Econoline, 2003 Ford E550 Super Duty, 2003 Ford E450 Super Duty, and 2003 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
    WARNING: Cover the end of the pin bore with a hand or shop rag when removing the retainer ring, since it has a tendency to spring out. Wear eye protection.
    NOTE: Piston and piston pins are a matched set and should not be interchanged.
    Fig 1: Measuring Piston Pin Bore Diameter In Two Directions (1 Of 2)
    G03462003Courtesy of FORD MOTOR CO.
    Fig 2: Measuring Piston Pin Bore Diameter In Two Directions (2 Of 2)
    G03462004Courtesy of FORD MOTOR CO.
  1. Measure the piston pin bore diameter in two directions on each side. Verify the diameter is within specification.
    • If out of specification, install new components as necessary. Refer to IN-VEHICLE REPAIR in the appropriate ENGINE article for the procedure.