Removal and Installation

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Fully open the rear quarter window glass.
Remove the third row seat. Refer to SEATING .
Remove the spare tire and the spare tire support pad.
Remove the C-pillar and D-pillar trim panels.

Fig 1: Removing Spare Tire And The Spare Tire Support Pad
Courtesy of FORD MOTOR CO.
Position the quarter trim panel aside.

Fig 2: Positioning The Quarter Trim Panel Aside
Courtesy of FORD MOTOR CO.
Disconnect the vent window actuating arm from the motor shaft.

Fig 3: Disconnecting The Vent Window Actuating Arm From The Motor Shaft
Courtesy of FORD MOTOR CO.
Remove the fastener and the A/C duct.

Fig 4: Removing The Fastener And The A/C Duct
Courtesy of FORD MOTOR CO.

CAUTION: Use care not to damage the headliner when accessing the upper fasteners.

Fig 5: Removing Fasteners At The Top, Bottom And Rear

Courtesy of FORD MOTOR CO.

Remove the 14 fasteners at the top, bottom and rear.

CAUTION: Have an assistant hold the vent glass as it is removed.

Remove the rear quarter window vent glass.
1. Remove the five fasteners.
2. Using care not to damage the seal, gently push the vent glass outward.
Remove excess butyl sealant from the pinch weld.

Fig 7: Removing Excess Butyl Sealant From The Pinch Weld
Courtesy of FORD MOTOR CO.
To install, reverse the removal procedure.
- Apply an 8 mm (5/16-in) bead of butyl meeting Ford specification WSB-M2G234-C to the pinchweld area.
- Loosely install all the fasteners before tightening to final torque.