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Removal and Installation

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Fabricate a removal tool from a 1/8-inch diameter rod.
    Fig 1: Identifying 1/8-Inch Diameter Rod
    G02777473Courtesy of FORD MOTOR CO.
  2. Rotate the A/C register with the removal tool to align the retaining ears with the clearance openings and remove the A/C register.
    Fig 2: Aligning Retaining Ears With Clearance Openings Removing A/C Register
    G02777474Courtesy of FORD MOTOR CO.
  3. To install, reverse the removal procedure.
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