LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 678 (HVAC Control System - General Information - Excursion & F250-F550 Super Duty) >> General Procedures >> Spring Lock Coupling >> Cleaning

Spring Lock Coupling: Cleaning

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Fabricate a cleaning tool from a 1/8-inch diameter brazing rod.
    Fig 1: Identifying 1/8-Inch Diameter Brazing Rod
    G02777220Courtesy of FORD MOTOR CO.
  2. Cut an abrasive pad from maroon colored 3M Scotch Brite® with the dimensions corresponding to the coupling size.
    COUPLING AND PAD SIZE SPECIFICATION CHART

    Coupling Size Pad Size
    3/8 inch 25x50 mm (1x2 inch)
    1/2 inch 25x50 mm (1x2 inch)
    5/8 inch 25x76 mm (1x3 inch)
    3/4 inch 25x102 mm (1x4 inch)
  3. Assemble the pad to the tool.
    Fig 2: Assembling Pad To Tool
    G02777221Courtesy of FORD MOTOR CO.
  4. Coat the abrasive pad with mineral oil.
  5. Roll the pad on the tool and install it in a variable speed drill motor.
  6. CAUTION: Maintain low speed drill rotation when inserting or removing the cleaning tool to prevent axial scratches which may cause future leaks.
    Fig 3: Cleaning Fitting With A Lint-Free Cloth
    G02777222Courtesy of FORD MOTOR CO.
  7. Polish for one minute at moderate speed (less than 1,500 RPM) or until the surface is clean and free of scratches or foreign material.
  8. Clean the fitting with a lint-free cloth.
  9. Inspect the surface for grooves or scratches. If grooves and scratches are still present, install a new component.
  10. Clean the O-ring seal grooves with a 300-mm (12-inch) length of natural fiber string.
    • Loop the string around the grooves and pull the string back and forth.
      Fig 4: Cleaning O-Ring Seal Grooves With A 300-Mm (12-Inch) Length Of Natural Fiber String
      G02777223Courtesy of FORD MOTOR CO.
  11. Remove any foreign material from the grooves with a lint-free cloth.