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Exhaust System Alignment

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to JACKING & LIFTING .
  2. Loosen all fasteners joining the exhaust system components.
  3. Beginning at the front of the vehicle, align the exhaust system to establish the maximum clearance. Make sure all fit pipes are pushed all the way into the preceding pipe and the notches are correctly lined up with the tabs.
  4. Beginning at the front of the vehicle, tighten all fasteners and clamps to specification. Refer to SPECIFICATIONS .
  5. Start the engine and check the exhaust system for leaks.
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