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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 673 (Transfer Case - Excursion & F250-F550 Super Duty) >> In-Vehicle Repair >> Transfer Case Rear Output Shaft Oil Seal >> Installation

Transfer Case Rear Output Shaft Oil Seal: Installation

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using the special tools, install a new rear output seal.
    Fig 1: Installing Rear Output Seal Using Special Tool
    G02776727Courtesy of FORD MOTOR CO.
  2. Install the rear flange.
    • Use the special tool to prevent the flange from turning while installing a new nut.
      Fig 2: Installing Rear Flange
      G02776728Courtesy of FORD MOTOR CO.
  3. CAUTION: Align the index marks.
  4. Connect the rear driveshaft to the transfer case.
  5. Install the four new bolts.
    Fig 3: Installing Bolts
    G02776729Courtesy of FORD MOTOR CO.
  6. Check and, if necessary, fill the transfer case with the specified fluid to the specified level. Refer to TRANSFER CASE DRAINING AND FILLING .
  7. Lower the vehicle.