Removal and Installation

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Set the mode select switch to the 4WD HIGH position.
Raise and support the vehicle. Refer to JACKING & LIFTING .
Disconnect the gearmotor encoder assembly harness connectors.

Fig 1: Disconnecting Gearmotor Encoder Assembly Harness Connectors
Courtesy of FORD MOTOR CO.
Remove the three bolts and the gearmotor encoder assembly.

Fig 2: Removing Bolts Of Gearmotor Encoder Assembly
Courtesy of FORD MOTOR CO.
Remove the grease from the motor adapter and check for any nicks or burrs. If any damage is found, repair or install a new adapter as necessary.
To install, reverse the removal procedure.
- Apply a coat of grease to the new motor adapter.