Disassembly And Assembly Of Subassemblies: Case: Assembly

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Using the special tools, install a new shift rail bearing.

Fig 1: Installing Shift Rail Bearing
Courtesy of FORD MOTOR CO.

NOTE: Fill the oil pump housing with a suitable engine assembly white grease.

Install the oil pump assembly.
1. Install the rotor into the pump housing.
2. Install the oil pump body.
3. Install the oil pump snap ring.
  
  Fig 2: Installing Oil Pump Snap Ring
  Courtesy of FORD MOTOR CO.
Using the special tools, install the input shaft bearing cup.
- Do not install the oil trough, input shaft shim, or the input shaft oil dam bearing ring at this time. The bearing preload adjustment procedure will determine the thickness of the shim to be installed.
  
  Fig 3: Installing Input Shaft Bearing Cup
  Courtesy of FORD MOTOR CO.
Using the special tools, install the countershaft bearing cup.
- Do not install the shim at this time. The bearing preload adjustment procedure will determine the thickness of the shim to be installed.
  
  Fig 4: Installing Countershaft Bearing Cup
  Courtesy of FORD MOTOR CO.
The case assembly will be completed during the assembly procedure. Refer to transmission ASSEMBLY .