Clutch Disc and Pressure Plate: Removal

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Remove the transmission. Refer to MANUAL TRANSAXLE/TRANSMISSION - ZF 6 SPEED .
Index-mark the clutch pressure plate and the flywheel, if reinstalling these parts.

Fig 1: Identifying Index-Mark Clutch Pressure
Courtesy of FORD MOTOR CO.
Remove the bolts, the clutch pressure plate, and the clutch disc.

Fig 2: Removing Bolts Clutch Pressure Plate And Clutch Disc
Courtesy of FORD MOTOR CO.
Inspect the transmission input shaft pilot bearing:
- for misalignment and looseness in the crankshaft (gasoline engine) or flywheel (diesel engine).
- needle rollers for scoring, discoloration, wear, and broken rollers.
- seal for damage and lubricant leakage.
  1. Install a new transmission input shaft pilot bearing if any of these conditions are present. Refer to PILOT BEARING .