Transmission Fluid Cooler Tubes - 4R100 Transmission: Installation

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: If the CBV assembly was removed, refer to COOLER BYPASS VALVE for the installation procedure.

Fig 1: Connecting Fluid Cooler Tube(s) (1 Of 3)

Courtesy of FORD MOTOR CO.

Fig 2: Connecting Fluid Cooler Tube(s) (2 Of 3)

Courtesy of FORD MOTOR CO.

Fig 3: Connecting Fluid Cooler Tube(s) (3 Of 3)

Courtesy of FORD MOTOR CO.

Install and connect the fluid cooler tube(s).
Install the fluid cooler tubes in the front and rear cooler line case fittings.

Fig 4: Installing Fluid Cooler Tubes In Front And Rear Cooler Line Case Fittings
Courtesy of FORD MOTOR CO.
Position the air deflector and install the bolts.

Fig 5: Positioning Air Deflector
Courtesy of FORD MOTOR CO.
Position the skid plate and install the bolts (4x4 only).

Fig 6: Positioning Skid Plate
Courtesy of FORD MOTOR CO.

CAUTION: Do not use any fluid approved for MERCON® V application. Using a fluid rated for MERCON® V can cause internal damage in "MERCON® only" applications.

Fill the transmission with the specified type and quantity of transmission fluid. Refer to AUTOMATIC TRANSMISSION - 4R100 .
Check for leaks.