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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 667 (Automatic Transmission Cooling System - Excursion & F250-F550 Super Duty) >> Removal And Installation >> Cooler Bypass Valve >> Removal

Cooler Bypass Valve: Removal

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. If not done previously, carry out the transmission fluid cooler flow test procedure. Refer to AUTOMATIC TRANSMISSION - 4R100 .
  2. Remove the fluid cooler tube from the front cooler line case fitting.
    Fig 1: Removing Fluid Cooler Tube From Front Cooler Line Case Fitting
    G02776249Courtesy of FORD MOTOR CO.
  3. Remove the fluid cooler tube from the rear cooler line case fitting.
    Fig 2: Removing Fluid Cooler Tube From Rear Cooler Line Case Fitting
    G02776250Courtesy of FORD MOTOR CO.
    4. NOTE: The two rubber-coated sealing washers can fall out when removing the cooler line case fitting.
    Fig 3: Removing Front Cooler Line Case Fitting
    G02776251Courtesy of FORD MOTOR CO.
  4. Remove, and discard the front cooler line case fitting and the two rubber-coated sealing washers.
    5. NOTE: The two rubber-coated sealing washers can fall out when removing the cooler line case fitting.
    Fig 4: Removing Rear Cooler Line Case Fitting
    G02776252Courtesy of FORD MOTOR CO.
  5. Remove, and discard the rear cooler line case fitting and the two rubber-coated sealing washers.
  6. Remove the cooler bypass valve (CBV) assembly from the transmission.
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