Direct Clutch Assembly: Disassembly

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Soak all friction clutch plates in clean automatic transmission fluid.

Remove the snap ring.

Fig 1: Removing Snap Ring
Courtesy of FORD MOTOR CO.
Remove the direct clutch plates.

Fig 2: Removing Direct Clutch Plates
Courtesy of FORD MOTOR CO.
Using the special tools, remove the snap ring.

Fig 3: Removing Snap Ring
Courtesy of FORD MOTOR CO.

NOTE: Note the orientation of the return spring.

Fig 4: Identifying Orientation Of Return Spring

Courtesy of FORD MOTOR CO.

Remove the direct clutch balance piston and return spring. Discard the direct clutch balance piston.
Remove and discard the direct clutch piston.

Fig 5: Removing Direct Clutch Piston
Courtesy of FORD MOTOR CO.
Clean and inspect all components for damage.