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Front Case Bushings: Assembly

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: The front case bushing has three lube grooves. The rear case bushing has one lube groove.
    Fig 1: Installing Front Case Bushing Onto Special Tool
    G02775433Courtesy of FORD MOTOR CO.
  1. Install the front case bushing onto the special tool.
  2. Place the special tool with the front case bushing through the case and into the rear case bushing.
    Fig 2: Placing Special Tool With Front Case Bushing
    G02775434Courtesy of FORD MOTOR CO.
    3. CAUTION: Make sure the bushing and tool are centered in the bore.
    Fig 3: Installing Washer And Nut Hand-Tight
    G02775435Courtesy of FORD MOTOR CO.
  3. Install the special tool then, install the washer and the nut hand-tight.
  4. Hold the special tool while turning the nut until the front case bushing is fully seated. Remove the tools.
    Fig 4: Holding Special Tool While Turning Nut Until Front Case Bushing Is Fully Seated
    G02775436Courtesy of FORD MOTOR CO.
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