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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 665 (Automatic Transmission - 4R100 - Excursion & F250-F550 Super Duty) >> In-Vehicle Repair >> Cooler Bypass Valve >> Removal

Cooler Bypass Valve: Removal

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise the vehicle on a hoist. Refer to Jacking & Lifting .
  2. Remove the front cooler tube, from the front cooler bypass valve (CBV) fitting.
    Fig 1: Removing Front Cooler Tube
    G02775010Courtesy of FORD MOTOR CO.
  3. Remove the rear cooler tube from the rear CBV fitting.
    Fig 2: Removing Rear Cooler Tube From Rear CBV Fitting
    G02775011Courtesy of FORD MOTOR CO.
    4. NOTE: The rubber-coated sealing washers can fall off during removal of the front CBV bolt cooler line case fitting.
    Fig 3: Removing Front CBV Bolt Cooler Case Fitting
    G02775012Courtesy of FORD MOTOR CO.
  4. Remove the front CBV bolt cooler case fitting.
    5. NOTE: The rubber-coated sealing washers can fall off during removal of the rear CBV bolt cooler line case fitting.
    Fig 4: Removing Rear CBV Bolt Cooler Line Case Fitting
    G02775013Courtesy of FORD MOTOR CO.
  5. Remove the rear CBV bolt cooler line case fitting.
  6. Remove, clean and flush the CBV. Refer to COOLER BYPASS VALVE ASSEMBLY .
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