Exhaust Gas Recirculation (EGR) Cooler - 6.0L Diesel: Removal

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Remove the intake manifold. Refer to ENGINE - 6.0L DIESEL .
Remove the exhaust gas recirculation (EGR) cooler stud bolts.

Fig 1: Removing Exhaust Gas Recirculation (EGR) Cooler Stud
Courtesy of FORD MOTOR CO.

NOTE: Use care when removing the EGR cooler not to lose the grommets or spacer.

Fig 2: Removing EGR Cooler

Courtesy of FORD MOTOR CO.

Remove the bolt and the EGR cooler.
Remove and discard the gasket and O-ring seal.

Fig 3: Removing Gasket And O-Ring Seal
Courtesy of FORD MOTOR CO.