Removal And Installation: Turbocharger: Removal

All vehicles 

1. Remove the turbocharger intake tube. Refer to TURBOCHARGER INTAKE TUBE .
2. Disconnect the charge air cooler inlet pipe.
   Fig 1: Disconnecting Charge Air Cooler Inlet Pipe

   Courtesy of FORD MOTOR CO.
3. Remove the push pins.
   Fig 2: Removing Push Pins

   Courtesy of FORD MOTOR CO.
4. Disconnect the two wiring harness push pins and position aside.
   Fig 3: Disconnecting Two Wiring Harness Push Pins

   Courtesy of FORD MOTOR CO.
5. Disconnect the turbocharger variable vane hydraulic control valve electrical connector.
   Fig 4: Disconnecting Turbocharger Variable Vane Hydraulic Control Valve Electrical Connector

   Courtesy of FORD MOTOR CO.
6. Remove the bolts for the oil supply tube.
   • Remove and discard the gasket.
     Fig 5: Removing Bolts For Oil Supply Tube

     Courtesy of FORD MOTOR CO.
7. Remove the bolt and the wire retainer.
   Fig 6: Removing Bolt And Wire Retainer

   Courtesy of FORD MOTOR CO.
8. Remove the Mormon clamp from the turbocharger outlet.
   Fig 7: Removing Marmon Clamp From Turbocharger Outlet

   Courtesy of FORD MOTOR CO.
9. Remove the marmon clamp from the turbocharger inlet.
   Fig 8: Removing Marmon Clamp From Turbocharger Inlet

   Courtesy of FORD MOTOR CO.

   Early build 

10. Using the special tool, remove the oil feed tube.
    Fig 9: Removing Oil Feed Tube

    Courtesy of FORD MOTOR CO.
NOTE: Turbocharger shown removed for clarity.
Fig 10: Removing Rear Turbocharger Mounting Bolt
Courtesy of FORD MOTOR CO.
11. Remove the rear turbocharger mounting bolt.

    Late build 

12. Remove the bolt and turbocharger oil supply tube.
    • Remove and discard the O-ring.
    Fig 11: Removing Bolt Of Turbocharger Oil Supply Tube

    Courtesy of FORD MOTOR CO.
13. Remove the rear turbocharger mounting bolt.
    Fig 12: Removing Rear Turbocharger Mounting Bolt

    Courtesy of FORD MOTOR CO.

    All vehicles 

NOTE: Left side shown, right side similar.
Fig 13: Removing Front Mounting Bolts
Courtesy of FORD MOTOR CO.
14. Remove the front mounting bolts.
15. Position the turbocharger and remove the turbocharger drain tube.
    • Remove and discard the drain tube O-rings.
    Fig 14: Removing Turbocharger Drain Tube

    Courtesy of FORD MOTOR CO.
16. Remove the turbocharger.