Removal And Installation: Turbocharger: Installation

All vehicles 

1. Position the turbocharger on the turbocharger pedestal.
NOTE: Install new O-rings and apply clean engine oil.
Fig 1: Installing Turbocharger Drain Tube
Courtesy of FORD MOTOR CO.
NOTE: Apply High Temperature Nickel Anti-Seize Lubricant to the bolt threads prior to installation.
2. Position the turbocharger and install the turbocharger drain tube.

   Late build 

3. Install the turbocharger and the rear mounting bolt.
   Fig 2: Installing Turbocharger And Rear Mounting Bolt

   Courtesy of FORD MOTOR CO.
NOTE: Install a new O-ring and apply clean engine oil.
4. Install the oil supply tube.
   • Position the locking bracket and install the bolt.
     Fig 3: Installing Oil Supply Tube

     Courtesy of FORD MOTOR CO.

     Early build

     NOTE: Apply High Temperature Nickel Anti-Seize Lubricant to the bolt threads prior to installation.
5. Install the turbocharger and the rear mounting bolt.
   Fig 4: Installing Turbocharger And Rear Mounting Bolt

   Courtesy of FORD MOTOR CO.
6. Install the oil feed tube.
   Fig 5: Installing Oil Feed Tube

   Courtesy of FORD MOTOR CO.

   All vehicles 

   NOTE: Apply High Temperature Nickel Anti-Seize Lubricant to the bolt threads prior to installation.
7. Install the turbocharger front mounting bolts.
   Fig 6: Installing Turbocharger Front Mounting Bolts

   Courtesy of FORD MOTOR CO.
8. Install the turbocharger inlet marmon clamp.
   Fig 7: Installing Turbocharger Inlet Marmon Clamp

   Courtesy of FORD MOTOR CO.
9. Install the turbocharger exhaust marmon clamp.
   Fig 8: Installing Turbocharger Exhaust Marmon Clamp

   Courtesy of FORD MOTOR CO.
10. Position the wire retainer and install the bolt.
    Fig 9: Positioning Wire Retainer

    Courtesy of FORD MOTOR CO.
11. Prelubricate the oil inlet hole of the turbocharger assembly with clean engine oil and spin the compressor wheel several times to coat the bearing with oil.
12. Position the oil feed tube and install the bolts.
    • Install a new gasket.
      Fig 10: Positioning Oil Feed Tube

      Courtesy of FORD MOTOR CO.
13. Connect the turbocharger variable vane hydraulic control valve electrical connector.
    Fig 11: Connecting Turbocharger Variable Vane Hydraulic Control Valve Electrical Connector

    Courtesy of FORD MOTOR CO.
14. Position the wiring harness and connect the push pins.
    Fig 12: Connecting Push Pins

    Courtesy of FORD MOTOR CO.
15. Install the push pins.
    Fig 13: Installing Push Pins

    Courtesy of FORD MOTOR CO.
NOTE: If there is any oil residue, clean both connecting ports and the inside surface of the charge air cooler duct to prevent the duct from blowing off.
Fig 14: Connecting Charge Air Cooler Inlet Duct
Courtesy of FORD MOTOR CO.
16. Connect the charge air cooler inlet duct.
17. Install the turbocharger intake tube. Refer to TURBOCHARGER INTAKE TUBE .