Throttle Body: Installation

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Install the TB.
1. Install a new TB gasket.
2. Position the TB.
3. Install the four bolts in two stages.
  - Stage 1: Tighten the bolts to 9 Nm (80 lb-in).
  - Stage 2: Tighten an additional 90 degrees.
    
    Fig 1: Installing TB
    Courtesy of FORD MOTOR CO.
Connect the TP sensor electrical connector.

Fig 2: Connecting TP Sensor Electrical Connector
Courtesy of FORD MOTOR CO.
Install the accelerator cable bracket.
1. Position the accelerator cable bracket.
2. Install the bolts.
  
  Fig 3: Installing Accelerator Cable Bracket
  Courtesy of FORD MOTOR CO.
Connect the accelerator cable.
1. Connect the speed control actuator.
2. Connect the accelerator cable.
3. Install the acceleration control return spring.
  
  Fig 4: Connecting Accelerator Cable
  Courtesy of FORD MOTOR CO.
Install the air cleaner outlet tube and the accelerator cable splash shield. Refer to INTAKE AIR DISTRIBUTION & FILTERING .
Connect the battery ground cable. Refer to BATTERY, MOUNTING AND CABLES .