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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 654 (Engine - 6.8L - Excursion & F250-F550 Super Duty) >> In-Vehicle Repair >> Engine Mounts >> Installation

Engine Mounts: Installation

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: The engine is not shown for clarity.
    Fig 1: Installing Bolts
    G02771491Courtesy of FORD MOTOR CO.
  1. Position the engine mounts and install the bolts.
  2. Install the starter motor if the RH engine mount was repaired. Refer to STARTERS .
  3. Using a floor crane, remove the special tool.
    Fig 2: Removing Special Tool Using A Floor Crane
    G02771492Courtesy of FORD MOTOR CO.
  4. Lower the engine and align the engine mount studs.
  5. Remove the floor crane.
  6. Install the nuts.
    Fig 3: Installing Nuts
    G02771493Courtesy of FORD MOTOR CO.
  7. Remove the special tool from the engine.
    Fig 4: Removing Special Tool From Engine
    G02771494Courtesy of FORD MOTOR CO.
  8. Install the generator. Refer to GENERATORS & REGULATORS .
  9. Install the fan shroud.
  10. Install the throttle body adapter.
    • Position a new throttle body adapter gasket.
    • Position the throttle body adapter.
    • Install the four bolts and tighten in two stages:
      • Stage 1: Tighten to 9 Nm (80 lb-in).
      • Stage 2: Tighten an additional 90 degrees.
        Fig 5: Installing Four Bolts
        G02771495Courtesy of FORD MOTOR CO.
  11. Connect the heater hose.
    Fig 6: Connecting Heater Hose
    G02771496Courtesy of FORD MOTOR CO.
  12. Connect the idle air control motor electrical connector and the bypass hose.
    Fig 7: Connecting Idle Air Control Motor Electrical Connector
    G02771497Courtesy of FORD MOTOR CO.
  13. Connect the vacuum hose.
    Fig 8: Connecting Vacuum Hose
    G02771498Courtesy of FORD MOTOR CO.
  14. Connect the PCV tube and the vacuum lines.
    Fig 9: Connecting PCV Tube And Vacuum Lines
    G02771499Courtesy of FORD MOTOR CO.
  15. Connect the heated PCV coolant hoses.
    Fig 10: Connecting Heated PCV Coolant Hoses
    G02771500Courtesy of FORD MOTOR CO.
  16. Install the accelerator cable bracket and the bolts.
    Fig 11: Installing Accelerator Cable Bracket And Bolts
    G02771501Courtesy of FORD MOTOR CO.
  17. Connect the accelerator and speed control cables and return spring.
    Fig 12: Connecting Accelerator And Speed Control Cables And Return Spring
    G02771502Courtesy of FORD MOTOR CO.
  18. Install the accelerator cable splash shield.
    Fig 13: Installing Accelerator Cable Splash Shield
    G02771503Courtesy of FORD MOTOR CO.
  19. Install the air cleaner outlet tube. Refer to INTAKE AIR DISTRIBUTION & FILTERING .
  20. Connect the battery ground cable. Refer to BATTERY, MOUNTING AND CABLES .
  21. Connect the upper radiator hose to the radiator. Refer to ENGINE COOLING .
  22. Fill the engine with clean engine oil.
  23. Fill and bleed the cooling system. Refer to ENGINE COOLING .
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