Valve Cover RH: Removal

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Disconnect the battery ground cable. Refer to BATTERY, MOUNTING AND CABLES .
Disconnect the vacuum canister vacuum hose and position it aside.

Fig 1: Disconnecting Vacuum Canister Vacuum Hose
Courtesy of FORD MOTOR CO.
Remove the nuts. Secure the evaporative emission canister purge valve, bracket and heater water hose out of the way.

Fig 2: Removing Nuts
Courtesy of FORD MOTOR CO.
Disconnect the positive crankcase ventilation tube from the valve cover.

Fig 3: Disconnecting Positive Crankcase Ventilation Tube From Valve Cover
Courtesy of FORD MOTOR CO.
Remove the three suction accumulator bracket screws.

Fig 4: Removing Three Suction Accumulator Bracket Screws
Courtesy of FORD MOTOR CO.
Remove the 11 evaporator core cover screws and remove the evaporator core cover.

Fig 5: Removing Evaporator Core Cover
Courtesy of FORD MOTOR CO.
Disconnect the RH ignition coil electrical connectors.

Fig 6: Disconnecting RH Ignition Coil Electrical Connectors
Courtesy of FORD MOTOR CO.
Disconnect the RH fuel injector electrical connectors.

Fig 7: Disconnecting RH Fuel Injector Electrical Connectors
Courtesy of FORD MOTOR CO.
Release the harness routing clips from the valve cover stud and the A/C compressor to condenser hose.

Fig 8: Releasing Harness Routing Clips From Valve Cover Stud And A/C Compressor To Condenser Hose
Courtesy of FORD MOTOR CO.
Lift the fuel charging wiring off the valve cover studs and position the harness aside.

Fig 9: Removing Fuel Charging Wiring Off Valve Cover Studs
Courtesy of FORD MOTOR CO.

NOTE: The bolts are part of the valve cover and should not be removed.

Fig 10: Removing RH Valve Cover

Courtesy of FORD MOTOR CO.

Fully loosen the bolts and remove the RH valve cover.

CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.

Clean and inspect the valve cover mating surfaces.
- Clean the valve cover mating surface of the cylinder head with silicone gasket remover and metal surface prep. Follow the directions on the packaging.
- Inspect the valve cover gasket. If the gasket is damaged, remove and discard the gasket. Clean the valve cover gasket groove with soap and water or a suitable solvent.