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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 653 (Engine - 5.4L (2V) - Excursion & F250-F350 Super Duty) >> In-Vehicle Repair >> Engine Mount >> Installation

Engine Mount: Installation

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: For clarity, the engine is not shown.
    Fig 1: Positioning Engine Mounts
    G02770814Courtesy of FORD MOTOR CO.
  1. Position the engine mounts and install the bolts.
  2. Install the starter motor if the RH front engine mount was repaired. Refer to STARTERS .
  3. Lower the vehicle.
  4. Using the Heavy Duty Engine Support, align the engine mount studs and lower the engine.
  5. Remove the Heavy Duty Engine Support.
  6. Raise and support the vehicle.
  7. Install the engine mount nuts.
    Fig 2: Installing Engine Mount Nuts
    G02770815Courtesy of FORD MOTOR CO.
  8. Lower the vehicle.
  9. Remove the modular engine support bracket from the engine.
    Fig 3: Removing Modular Engine Support Bracket From Engine
    G02770816Courtesy of FORD MOTOR CO.
  10. Install the fan shroud.
  11. Install the generator. Refer to GENERATORS & REGULATORS .
  12. Install the throttle body adapter.
    • Position a new throttle body adapter gasket.
    • Position the throttle body adapter.
    • Install the four bolts.
      Fig 4: Installing Throttle Body Adapter
      G02770817Courtesy of FORD MOTOR CO.
  13. If equipped, connect the EGR vacuum regulator solenoid electrical and vacuum connections.
    Fig 5: Connecting EGR Vacuum Regulator Solenoid Electrical And Vacuum Connections
    G02770818Courtesy of FORD MOTOR CO.
  14. If equipped, connect the EGR valve vacuum hose.
    Fig 6: Connecting EGR Valve Vacuum Hose
    G02770819Courtesy of FORD MOTOR CO.
  15. If equipped, install the differential pressure feedback EGR system bracket.
    • Position the bracket.
    • Install the bolts.
      Fig 7: Installing Differential Pressure Feedback EGR System Bracket
      G02770820Courtesy of FORD MOTOR CO.
  16. If equipped, install the exhaust manifold to EGR valve tube.
    • Hand-tighten the fittings.
    • Tighten the upper fitting to 40-60 Nm (30-44 lb-ft).
    • Tighten the lower fitting to 40-60 Nm (30-44 lb-ft).
      Fig 8: Installing Exhaust Manifold To EGR Valve Tube
      G02770821Courtesy of FORD MOTOR CO.
  17. If equipped, connect the differential pressure feedback EGR system vacuum hoses.
    Fig 9: Connecting Differential Pressure Feedback EGR System Vacuum Hoses
    G02770822Courtesy of FORD MOTOR CO.
  18. If equipped, connect the differential pressure feedback EGR system electrical connector.
    Fig 10: Connecting Differential Pressure Feedback EGR System Electrical Connector
    G02770823Courtesy of FORD MOTOR CO.
  19. Connect the TP sensor electrical connector.
    Fig 11: Connecting TP Sensor Electrical Connector
    G02770824Courtesy of FORD MOTOR CO.
  20. Connect the heater hose.
    Fig 12: Connecting Heater Hose
    G02770825Courtesy of FORD MOTOR CO.
  21. Connect the IAC electrical connector.
    Fig 13: Connecting IAC Electrical Connector
    G02770826Courtesy of FORD MOTOR CO.
  22. Connect the brake booster vacuum hose and main vacuum harness to the throttle body adapter.
    Fig 14: Connecting Brake Booster Vacuum Hose And Main Vacuum Harness To Throttle Body Adapter
    G02770827Courtesy of FORD MOTOR CO.
  23. Connect the evaporative emission canister purge valve vacuum hose to the throttle body adapter.
    Fig 15: Connecting Evaporative Emission Canister Purge Valve Vacuum Hose To Throttle Body Adapter
    G02770828Courtesy of FORD MOTOR CO.
  24. Install the IAC fresh air tube and insert it in the routing clip.
    Fig 16: Installing IAC Fresh Air Tube
    G02770829Courtesy of FORD MOTOR CO.
  25. Install the accelerator cable bracket.
    • Position the bracket and cables.
    • Install the bolts.
      Fig 17: Installing Accelerator Cable Bracket
      G02770830Courtesy of FORD MOTOR CO.
  26. Connect the throttle body cam.
    • Connect the accelerator cable.
    • If equipped, connect the speed control cable.
    • Install the throttle return spring.
      Fig 18: Connecting Throttle Body Cam
      G02770831Courtesy of FORD MOTOR CO.
  27. Install the accelerator cable snow shield.
    Fig 19: Installing Accelerator Cable Snow Shield
    G02770832Courtesy of FORD MOTOR CO.
  28. Install the air cleaner outlet pipe. Refer to INTAKE AIR DISTRIBUTION & FILTERING .
  29. Connect the battery ground cable.
  30. Connect the upper radiator hose to the radiator.
  31. Fill and bleed the cooling system. Refer to ENGINE COOLING .
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