Piston - Pin to Bore Diameter

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

WARNING: Cover the end of the pin bore with a hand or shop rag when removing the retainer ring, since it has a tendency to spring out. Wear eye protection.

NOTE: Piston and piston pins are a matched set and should not be interchanged.

Measure the piston pin bore diameter in two directions on each side. Verify the diameter is within specification.
- If out of specification, install new components as necessary.
  
  Fig 1: Measuring Piston - Pin To Bore Diameter (1 Of 2)
  Courtesy of FORD MOTOR CO.
  
  Fig 2: Measuring Piston - Pin To Bore Diameter (2 Of 2)
  Courtesy of FORD MOTOR CO.