Removal and Installation

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION: While repairing the power steering system, care should be taken to prevent the entry of contaminants or premature failure of the power steering components can result.

All vehicles

Remove the power steering pump pulley. Refer to POWER STEERING PUMP PULLEY .

NOTE: Remove teflon o-ring from pump threads.

Fig 1: Disconnecting Pressure Line And Return Hose

Courtesy of FORD MOTOR CO.

Disconnect the pressure line and return hose.
Vehicles with 5.4L and 6.8L engines
Remove the bolts and the pump.

Fig 2: Removing Bolts
Courtesy of FORD MOTOR CO.

Vehicles with 6.0L engine
Remove the bolts and the pump.

Fig 3: Removing Pump
Courtesy of FORD MOTOR CO.

All vehicles
To install, reverse the removal procedure.
Using the special tool, install a new Teflon® seal on the pressure line fitting.

Fig 4: Installing New Teflon Seal On Pressure Line Fitting
Courtesy of FORD MOTOR CO.
Fill and leak check the system. Refer to STEERING SYSTEM-GENERAL INFORMATION .