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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 640 (Rear Drive Axle/Differential - DANA 80 -- F350 Super Duty) >> In-Vehicle Repair >> Drive Pinion Flange and Drive Pinion Seal >> Installation

Drive Pinion Flange and Drive Pinion Seal: Installation

WARNING: This page is about a different car, the 2004 Ford Pickup and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: If the pinion seal becomes cocked during installation, remove the seal and install a new one. Make sure the garter spring remains in place during assembly. If the spring is dislodged, a new pinion seal must be installed.
  1. Install the seal using a suitable driver.
    • Coat the pinion seal (rubber lips) with lubricant.
  2. Using the special tool, install the pinion flange.
    Fig 1: Installing Pinion Flange Using Special Tool
    G02768755Courtesy of FORD MOTOR CO.
    3. CAUTION: Always install a new washer and locknut.
  3. Install the new washer and locknut.
    • Tighten to 637 Nm (470 lb-ft).
      Fig 2: Tightening Washer And Locknut
      G02768756Courtesy of FORD MOTOR CO.
  4. Install the driveshaft. Refer to DRIVESHAFT .
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