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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 627 (Seat System) >> Disassembly And Assembly >> Seat - Front, Manual Bucket >> Disassembly

Seat - Front, Manual Bucket: Disassembly

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, 2004 Ford E450 Super Duty, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module. This will reduce the risk of injury in the event of an accidental deployment.
WARNING: The belt and buckle assembly pretensioner is a pyrotechnic device. Never probe the connectors on the belt and buckle assembly pretensioner. Doing so can result in belt and buckle assembly pretensioner or air bag deployment and can result in personal injury.
WARNING: To reduce the risk of personal injury, do not use memory saver devices.
NOTE: If a seat equipped with a supplemental restraint system (SRS) component is being serviced, the SRS must be depowered. 
NOTE: The air bag warning lamp illuminates when the RCM fuse is removed and the ignition switch is ON. This is normal operation and does not indicate a supplemental restraint system (SRS) fault.
NOTE: The SRS must be fully operational and free of faults before releasing the vehicle to the customer.

    ALL SEATS 

  1. Depower the SRS. For additional information, refer to Supplemental Restraint System (SRS) Depowering and Repowering in the General Procedures portion of AIR BAG RESTRAINT SYSTEMS .
  2. Remove the affected seat. For additional information, refer to FRONT SEAT .
  3. Remove the armrest.
    1. Pull back the armrest cover hook-and-loop strip to expose the bolt.
    2. Remove the bolt and crown washer.
    3. Remove the armrest.
    Fig 1: Removing Bolt
    G02767159Courtesy of FORD MOTOR CO.

    4. SEATS WITH LUMBAR 

    NOTE: Passenger seat shown, driver seat similar.
    Fig 2: Removing Lumbar
    G02767160Courtesy of FORD MOTOR CO.
  4. Pull and remove the lumbar adjustment knob.

    5. ALL SEATS 

  5. Remove the outboard side shield screw and the seat back recliner lever screw and cover.
    Fig 3: Removing Outboard Side Shield Screw
    G02767161Courtesy of FORD MOTOR CO.
  6. Remove the screw underneath the seat.
    Fig 4: Removing Screw
    G02767162Courtesy of FORD MOTOR CO.
  7. Disengage the outboard side shield from the seat track.
    Fig 5: Disowning Outboard Side Seat Track
    G02767163Courtesy of FORD MOTOR CO.
  8. Remove the outboard side shield.
    Fig 6: Removing Outboard Side Shield
    G02767164Courtesy of FORD MOTOR CO.

    9. VEHICLES WITH INBOARD SIDE SHIELD 

  9. Remove the inboard side shield screws from underneath the seat.
    Fig 7: Removing Inboard Side Shield Screws
    G02767165Courtesy of FORD MOTOR CO.
  10. Rotate the inboard side shield upward to disengage the front and center upper hooks.
    • Pull the inboard side shield away to clear the safety belt buckle pretensioner assembly.
    Fig 8: Identifying Center Upper Hooks
    G02767166Courtesy of FORD MOTOR CO.
  11. Remove the inboard side shield.
    1. Rotate the inboard side shield upward to release the rear pin-type retainer.
      • Install a new pin-type retainer if damaged during removal.
    2. Hold the inboard side shield in one hand and release the retaining clips holding the safety belt buckle pretensioner boot to the inboard side shield.
    3. Remove the inboard side shield.
    Fig 9: Removing Inboard Side Shield
    G02767167Courtesy of FORD MOTOR CO.

    12. VEHICLES WITHOUT INBOARD SIDE SHIELD 

  12. Release the hook-and-loop strip on the inboard cushion flap.
    Fig 10: Identifying Inboard Cushion Flap
    G02767168Courtesy of FORD MOTOR CO.
  13. Release the J-clip.
    Fig 11: Releasing J-Clip
    G02767169Courtesy of FORD MOTOR CO.
  14. Release the push pin and position aside the inboard seat cushion flap.
    Fig 12: Identifying Inboard Seat Cushion Flap
    G02767170Courtesy of FORD MOTOR CO.

    15. SEATS WITH MANUAL LUMBAR 

    NOTE: Make sure the lumbar assembly is in the fully relaxed position.
    Fig 13: Removing Screws
    G02767171Courtesy of FORD MOTOR CO.
  15. Remove the lumbar control adjuster.
    1. Remove the 2 screws.
    2. Disconnect the adjuster cable and remove the lumbar adjuster.

    16. ALL SEATS 

  16. Remove the front seat back bolt.
    Fig 14: Removing Front Seat Back Bolt
    G02767172Courtesy of FORD MOTOR CO.
  17. Remove the 2 bolts from the front seat back recliner, route the adjuster cable through the bottom of the seat and remove the front seat back cushion.
    Fig 15: Removing Bolt Front Seat Back Cushion
    G02767173Courtesy of FORD MOTOR CO.
    18. CAUTION: Use care when separating the seat cushion trim cover from the hook-and-loop strip or the hook-and-loop strip can be torn away from the seat cushion foam.
    Fig 16: Unfastening J-Clip At Bottom Of Front Seat Back
    G02767174Courtesy of FORD MOTOR CO.
  18. Remove the front seat back cover.
    1. Unfasten the J-clip at the bottom of the front seat back.
    2. Invert the cushion trim cover and release the hook-and-loop strips (not shown), and remove the seat cushion trim cover from the foam pad.
  19. Remove the front seat back foam pad from the front seat back frame.
    Fig 17: Removing Front Seat Back Foam Pad From Front Seat Back Frame
    G02767175Courtesy of FORD MOTOR CO.

    20. SEATS WITH LUMBAR 

  20. Cut the wire ties fastening the lumber cable to the front seat frame.
    Fig 18: Identifying Wire Ties Fastening
    G02767176Courtesy of FORD MOTOR CO.
    21. NOTE: Removal of the lumbar assembly is easier when the seat back pad is fully relaxed.
    Fig 19: Rotating Both Top And Bottom Washers
    G02767177Courtesy of FORD MOTOR CO.
  21. Rotate the plastic washers 60 degrees until the slit is facing the edge of the front seat lumbar adjuster grid.
    • Rotate both the top and bottom washers.
  22. Remove the lumbar adjuster grid from the front seat back frame.
    Fig 20: Removing Front Seat Back Frame
    G02767178Courtesy of FORD MOTOR CO.

    23. ALL SEATS 

  23. Remove the front seat back latch from the front seat back frame.
    1. Remove the 2 bolts from the front seat back latch.
    2. Remove the front seat back latch.
    Fig 21: Removing Bolts Front Seat Back Latch
    G02767179Courtesy of FORD MOTOR CO.
    24. NOTE: Note the connector location when removing the connector from the seat support.
    Fig 22: Identifying Buckle Switch Connector
    G02767180Courtesy of FORD MOTOR CO.
  24. If equipped, gently pull the seat belt buckle switch connector from the seat support.
  25. Remove the 4 nuts retaining the seat riser to the seat track.
    Fig 23: Retaining Seat Riser To Seat Track
    G02767181Courtesy of FORD MOTOR CO.
  26. Remove the seat riser from the seat tracks.
    Fig 24: Removing Seat Riser From Seat Tracks
    G02767182Courtesy of FORD MOTOR CO.
  27. Remove the safety belt buckle pretensioner bolt and separate the safety belt buckle pretensioner from the seat track.
    28. NOTE: Place the seat track to the mid-position to remove the seat track bolts.
    Fig 25: Removing Bolts
    G02767183Courtesy of FORD MOTOR CO.
  28. Remove the 4 bolts retaining the seat tracks to the seat cushion.
  29. Remove the seat tracks from the seat cushion.
    Fig 26: Removing Seat Tracks From Seat Cushion
    G02767184Courtesy of FORD MOTOR CO.
    30. NOTE: Examine the plastic fasteners on the safety belt wiring assembly and install new fasteners if worn.
    NOTE: Note the locations of the plastic fasteners when removing the wiring assembly.
    Fig 27: Detaching Safety Belt Wiring Harness
    G02767185Courtesy of FORD MOTOR CO.
  30. Detach the safety belt wiring harness from the seat cushion pan and remove the safety belt buckle pretensioner assembly.
    31. CAUTION: Use care when separating the seat cushion trim cover from the hook-and-loop strip or the hook-and-loop strip can be torn away from the seat cushion foam.
    Fig 28: Removing Front Seat Cushion Trim Cover
    G02767186Courtesy of FORD MOTOR CO.
  31. Remove the front seat cushion trim cover.
    1. Unfasten the J-clips on all 4 sides of the front seat cushion trim cover.
    2. Remove the seat cushion from the front seat cushion frame.
    3. Remove the front seat cushion cover from the foam pad, disengaging the hook-and-loop strips (not shown).
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