Solenoid Valve - Fuel Tank: Installation
WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, 2004 Ford E450 Super Duty, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
- Install the fuel tank solenoid valve.
- Check the gap between the solenoid valve and the tank-sealing surface in the center portion of each hexagonal flat with a feeler gauge. The gap must not exceed 0.05mm (0.002 in). The feeler gauge must be inserted to a depth of 1.6 to 3.1 mm (0.06 to 0.12 in) to make sure the measurement is accurate. If the gap exceeds the allowable limit, remove the valve, inspect the sealing surfaces, replace and lubricate the seal and repeat the tightening and inspection procedure.
- Install the electrical connector retaining screws.
- Install the electrical connector.
- Install the electrical connector retaining screws.
- Install the fuel tank(s). For additional information, refer to FUEL TANK - MIDSHIP , FUEL TANK - AFT-AXLE ASSEMBLY , FUEL TANK - FORWARD AFT-AXLE , FUEL TANK - EXTENDED RANGE or FUEL TANK - REAR AFT-AXLE .
- Carry out the Fuel System Leak Test procedure. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION-NATURAL GAS .
NOTE:
Replace the fuel tank solenoid O-ring seal.
NOTE:
Lubricate the fuel tank solenoid O-ring seal with clean engine oil prior to installation.
WARNING:
The maximum gap between the solenoid valve and the fuel tank sealing surface must not be exceeded. If the gap is exceeded, fuel leakage may occur resulting in a flammable mixture, which could ignite and cause personal injury.