Removal and Installation

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, 2004 Ford E450 Super Duty, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

WARNING: The fuel system will remain pressurized after engine shutdown. This pressure must be relieved before servicing any part of the fuel system. Failure to follow these instructions may result in personal injury or property damage.

WARNING: Eye protection is required when removing or installing fuel system components. Failure to follow these instructions may result in personal injury.

Drain the engine cooling system. For additional information, refer to ENGINE COOLING .

NOTE: Fuel outlet hose removed for clarity.

Fig 1: Disconnecting Coolant Hoses

Courtesy of FORD MOTOR CO.

Disconnect the coolant hoses.
Disconnect the brake tube from the retainer and remove the retainer.

Fig 2: Disconnecting Brake Tube From Retainer
Courtesy of FORD MOTOR CO.
Remove the bolt and the coolant bowl.

Fig 3: Removing Coolant Bowl Bolt
Courtesy of FORD MOTOR CO.
Discard the coolant bowl O-ring seal.
- Lubricate the new O-ring seal with clean engine coolant prior to installation.
Fig 4: Discarding Coolant Bowl O-Ring Seal
Courtesy of FORD MOTOR CO.
To install, reverse the removal procedure.