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Exhaust Heat Shields

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, 2004 Ford E450 Super Duty, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to JACKING & LIFTING .
  2. Inspect the exhaust system for loose or missing heat shields or foreign material trapped between the heat shields and the exhaust system components.
    Fig 1: Identifying Tightening Torque Of Exhaust System Heat Shield
    G02765945Courtesy of FORD MOTOR CO.
  3. If any heat shields are loose, install worm gear clamps.
    • Use one of the following clamps: FOTZ-5A231-A or W705949-S300.
    • Trim off the excess ear of the worm clamp.
  4. If the heat shields are missing, install new heat shields or exhaust system components as necessary.
  5. If a rattle, noise or buzz condition persists, install a new heat shield.
  6. Lower the vehicle.
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