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Transmission Fluid Cooler Tubes - TorqShift: Installation

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, 2004 Ford E450 Super Duty, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the inlet and outlet lines from auxiliary fluid cooler and radiator in-tank reservoir.
    1. Install the cooler line clips.
    2. Connect the fluid lines to the radiator in-tank reservoir.
    3. Connect the hose and install the constant tension clamp from the auxiliary cooler outlet.
    4. Connect the hose and install the constant tension clamp from the fluid filter return inlet line.
    Fig 1: Installing Constant Tension Clamp From Fluid Filter Return Inlet Line
    G02765882Courtesy of FORD MOTOR CO.
  2. Install the remote mount transmission fluid filter bracket.
    Fig 2: Installing Remote Mount Transmission Fluid Filter Bracket
    G02765883Courtesy of FORD MOTOR CO.
  3. Install the fluid cooler tubes, the fluid cooler tube bracket and the fluid cooler tube bracket nut.
    Fig 3: Installing Fluid Cooler Tubes
    G02765884Courtesy of FORD MOTOR CO.
  4. Connect the transmission cooler inlet and outlet lines to the remote mount fluid filter housing.
    Fig 4: Connecting Transmission Cooler Inlet And Outlet Lines To Remote Mount Fluid Filter Housing
    G02765885Courtesy of FORD MOTOR CO.
  5. Install the fluid cooler tubes in the front and rear cooler line case fittings.
    Fig 5: Installing Fluid Cooler Tubes In Front And Rear Cooler Line Case Fittings
    G02765886Courtesy of FORD MOTOR CO.
  6. Position the air deflector and install the bolts.
    Fig 6: Installing Air Deflector Bolts
    G02765887Courtesy of FORD MOTOR CO.
  7. Position the skid plate and install the bolts (4x4 only).
    Fig 7: Installing Skid Plate Bolts
    G02765888Courtesy of FORD MOTOR CO.
  8. Lower the vehicle.
  9. CAUTION: Use only MERCON® SP Transmission Fluid to service TorqShift transmissions. Mixing MERCON® or MERCON® V in a TorqShift transmission may cause transmission damage. Use of any fluid other than the recommended fluid can cause transmission damage.
  10. Fill the transmission with the specified type and quantity of transmission fluid. For additional information, refer to AUTOMATIC TRANSMISSION - TORQSHIFT .
  11. Check for leaks.