Extension Housing Gasket: Removal

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .

NOTE: The output shaft and driveshaft are a balanced assembly.

Fig 1: Identifying Mark On Driveshaft Flange And Rear Pinion Flange For Correct Alignment

Courtesy of FORD MOTOR CO.

Mark the driveshaft flange and the rear pinion flange for correct alignment during assembly.
Remove the four bolts.

Fig 2: Removing Bolts
Courtesy of FORD MOTOR CO.
Remove the driveshaft.

Fig 3: Removing Driveshaft
Courtesy of FORD MOTOR CO.
Disconnect the catalyst monitoring sensor harness connectors. Remove the harness bracket.

Fig 4: Disconnecting Catalyst Monitoring Sensor Harness Connectors
Courtesy of FORD MOTOR CO.
Remove the two nuts, one bolt and position the hanger aside.

Fig 5: Removing Nuts, Bolt And Position Hanger Aside
Courtesy of FORD MOTOR CO.
Install a suitable high lift transmission jack.
Raise the transmission to gain access to the support insulator retainer bolt, remove the bolt and the support insulator.

Fig 6: Removing Bolt And Support Insulator
Courtesy of FORD MOTOR CO.
Remove the extension housing and gasket.
1. Remove the bolts and nuts.
2. Remove the extension housing and gasket.
Fig 7: Removing Extension Housing And Gasket
Courtesy of FORD MOTOR CO.