Removal and Installation

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, 2004 Ford E450 Super Duty, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION: Make sure the ignition switch is in the OFF position prior to working on the electronic engine controls.

Turn the ignition switch to the OFF position.
Remove the retainers and the air deflector.

Fig 1: Removing Retainers And Air Deflector
Courtesy of FORD MOTOR CO.
Remove the power steering reservoir bracket retainers.

Fig 2: Removing Power Steering Reservoir Bracket Retainers
Courtesy of FORD MOTOR CO.
Remove the power steering fluid indicator and retainers. Remove the power steering reservoir bracket. Install the power steering indicator and position aside.

Fig 3: Removing Power Steering Fluid Indicator
Courtesy of FORD MOTOR CO.
Disconnect the coolant hoses from the air cleaner outlet tube.

Fig 4: Disconnecting Coolant Hoses From Air Cleaner Outlet Tube
Courtesy of FORD MOTOR CO.
Loosen the clamps and remove the air cleaner outlet pipe.

Fig 5: Removing Air Cleaner Outlet Pipe
Courtesy of FORD MOTOR CO.

NOTE: If there is any oil residue, clean both connecting ports and the inside surface of the charge air cooler pipe to prevent the pipe from blowing off.
Loosen the clamps and remove the charge air cooler (CAC) pipe.

Fig 6: Removing Charge Air Cooler (CAC) Pipe
Courtesy of FORD MOTOR CO.

NOTE: Picture taken from inside the vehicle for clarity.
Disconnect the intake air temperature (IAT) electrical connector.

Fig 7: Disconnecting Intake Air Temperature (IAT) Electrical Connector
Courtesy of FORD MOTOR CO.
Remove the IAT sensor.

Fig 8: Removing IAT Sensor
Courtesy of FORD MOTOR CO.
To install, reverse the removal procedure.