Exhaust Gas Recirculation (EGR) Cooler - 6.0L Diesel: Removal

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, 2004 Ford E450 Super Duty, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

Remove the intake manifold. For additional information, refer to ENGINE 6.0L DIESEL .
Remove the exhaust gas recirculation (EGR) cooler stud bolts.

Fig 1: Removing Exhaust Gas Recirculation (EGR) Cooler Stud Bolts
Courtesy of FORD MOTOR CO.

NOTE: Use care when removing the EGR cooler not to lose the grommets or spacer.

Fig 2: Removing Bolt And EGR Cooler

Courtesy of FORD MOTOR CO.

Remove the bolt and the EGR cooler.
Remove and discard the gasket and O-ring seal.

Fig 3: Removing Gasket And O-Ring Seal
Courtesy of FORD MOTOR CO.