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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 592 (Fuel Charging System - Turbocharger) >> General Procedures >> Turbocharger Reconditioning >> Center Housing Rotating Assembly (CHRA) Replacement

Center Housing Rotating Assembly (CHRA) Replacement

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Use the turbine housing to hold the CHRA  during disassembly.
    Fig 1: Locating Bolt, Bracket And Turbocharger Variable Vane Hydraulic Control Valve
    G06139662Courtesy of FORD MOTOR CO.
  1. Remove the bolt, bracket and the turbocharger variable vane hydraulic control valve.
  2. NOTE: Use care not to damage the compressor wheel fins when removing the turbocharger compressor housing.
  3. Remove the 6 bolts for the turbocharger compressor housing.
    • Tap on the compressor housing with a mallet to remove it from the CHRA  .
    • Clean the turbine housing and turbocharger vanes, proceed to Turbocharger Cleaning .
      Fig 2: Locating Bolts And Turbocharger Compressor Housing
      G06139663Courtesy of FORD MOTOR CO.
  4. NOTE: Use the turbine housing to hold the CHRA  during assembly.
    NOTE: A new O-ring seal is supplied with the new CHRA  .
    Fig 3: Locating O-Ring Seal
    G06139664Courtesy of FORD MOTOR CO.
  5. Install the new O-ring seal on the new CHRA  housing.
  6. NOTE: Use care to not damage the compressor wheel fins when installing the turbocharger compressor housing.
  7. Install the turbocharger compressor housing and 6 bolts. Tap the turbocharger compressor housing until it is fully seated. Tighten the bolts in 2 stages, in the sequence shown:
    • Stage 1: Tighten to 11 Nm (97 lb-in).
    • Stage 2: Tighten to 22 Nm (16 lb-ft).
      Fig 4: Locating Bolts And Turbocharger Compressor Housing
      G00515564Courtesy of FORD MOTOR CO.
  8. NOTE: Do not use the retaining bolt to draw the valve into the housing or damage to the valve can occur.
    NOTE: Inspect the O-ring seals to make sure they are not twisted or distorted.
    NOTE: Apply clean engine oil to the O-ring seals prior to installing.
  9. Install the turbocharger variable vane hydraulic control valve, bracket and bolt.
    • Tighten to 24 Nm (18 lb-ft).
      Fig 5: Locating Turbocharger Variable Vane Hydraulic Control Valve, Bracket And Bolt
      G06139666Courtesy of FORD MOTOR CO.