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Removal and Installation

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, 2004 Ford E450 Super Duty, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Drain the cooling system. For additional information, refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING .
  3. Remove the engine cover. For additional information, refer to FRONT END BODY PANELS .
  4. Disconnect the block heater electrical connector.
    Fig 1: Disconnecting Block Heater Electrical Connector (6.0L Diesel)
    G02764982Courtesy of FORD MOTOR CO.
  5. Remove the block heater.
    • Remove and discard the O-ring seal.
  6. To install, reverse the removal procedure.
    • Install a new O-ring seal.
      • Fig 2: Block Heater Tightening Specification
      G02764983Courtesy of FORD MOTOR CO.
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