Crankshaft Pulley: Installation

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, 2004 Ford E450 Super Duty, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: If not secured within four minutes, the sealant must be removed and the sealing area cleaned. To clean the sealing area, use silicone gasket remover and metal surface prep. Follow the directions on the packaging. Failure to follow this procedure can cause future oil leakage.

Fig 1: Applying Silicone Gasket And Sealant To Woodruff Key Slot In Crankshaft Pulley

Courtesy of FORD MOTOR CO.

Apply silicone gasket and sealant to the Woodruff key slot in the crankshaft pulley.
Use the special tool to install the crankshaft pulley.

Fig 2: Installing Crankshaft Pulley
Courtesy of FORD MOTOR CO.
Tighten the crankshaft pulley bolt in four stages.
- Stage 1: Tighten to 90 Nm (66 lb-ft).
- Stage 2: Loosen 360 degrees.
- Stage 3: Tighten to 50 Nm (37 lb-ft).
- Stage 4: Tighten an additional 90 degrees.
Fig 3: Tightening Crankshaft Pulley Bolt
Courtesy of FORD MOTOR CO.
Install the accessory drive belt. For additional information, refer to SPECIFICATIONS & DRIVE BELT ROUTING .
Install the engine cooling fan and the fan shroud. For additional information, refer to ENGINE COOLING .