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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 589 (Engine 4.6 & 5.4L) >> Disassembly And Assembly Of Subassemblies >> Intake Manifold Assembly - 4.6L >> Assembly

Intake Manifold Assembly - 4.6L: Assembly

WARNING: This page is about a different car, the 2004 Ford Econoline. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the intake manifold tuning valve and install the bolts.
    Fig 1: Installing Bolts
    G02763349Courtesy of FORD MOTOR CO.
  2. Position a new lower intake manifold gasket and the upper intake manifold on the lower intake manifold and loosely install the bolts.
    Fig 2: Positioning Lower Intake Manifold Gasket And Upper Intake Manifold
    G02763350Courtesy of FORD MOTOR CO.
  3. Tighten the bolts in two stages using the sequence shown.
    • Stage 1: Tighten to 2 Nm (18 lb-in).
    • Stage 2: Tighten to 10 Nm (89 lb-in).
    Fig 3: Intake Manifold Bolt Tightening Sequence
    G02763351Courtesy of FORD MOTOR CO.
  4. Install the engine noise shield.
    Fig 4: Installing Engine Noise Shield
    G02763352Courtesy of FORD MOTOR CO.
  5. NOTE: Lubricate the new O-ring seals with clean engine oil, to aid installation.
    Fig 5: Installing Fuel Injectors Into Fuel Injection Supply Manifold
    G02763353Courtesy of FORD MOTOR CO.
  6. Install the fuel injectors into the fuel injection supply manifold.
  7. Install the fuel injection supply manifold and the four bolts.
    Fig 6: Installing Fuel Injection Supply Manifold And Bolts
    G02763354Courtesy of FORD MOTOR CO.