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Camshaft Journal - Clearance, Plastigage Method

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

SPECIAL TOOL(S) 

Fig 1: Identifying Special Tool
G02762540Courtesy of FORD MOTOR CO.
NOTE: The camshaft journals must meet specifications before checking camshaft journal clearance.
  1. Remove the camshaft bearing cap and lay Plastigage across the surface. Refer to the appropriate ENGINE MECHANICAL article procedure.
  2. NOTE: Do not turn the camshaft while carrying out this procedure.
    Fig 2: Positioning Camshaft Bearing Cap
    G02762541Courtesy of FORD MOTOR CO.
  3. Position the camshaft bearing cap and install the bolts. Refer to the appropriate ENGINE MECHANICAL article
  4. Use Plastigage to verify the camshaft journal clearance.
    • If out of specification, install new components as necessary. Refer to the appropriate ENGINE MECHANICAL article for the procedure.