Removal and Installation
WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, 2004 Ford E450 Super Duty, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:
Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately. Failure to follow these instructions may result in personal injury.
CAUTION:
Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
NOTE:
The HCU mounts to a bracket on L/H inner fender well in engine compartment.
The HCU mounts to a bracket on L/H inner fender well in engine compartment.
- Disconnect the battery. For additional information refer to BATTERY, MOUNTING AND CABLES .
- Position the radiator coolant reservoir aside.
- Remove the bolts.
- Remove the bolts and position the power steering pump reservoir aside.NOTE: Do not disconnect the hose from the power steering pump reservoir.
- Disconnect the brake lines from the brake master cylinder.
- Disconnect the brake lines from the HCU.NOTE: Plug each port of the hydraulic control unit (HCU) to prevent brake fluid from spilling.
- Disconnect the ABS module electrical connector.
- Remove the HCU bracket to inner fender well nuts and remove the HCU assembly.
- Remove the screws and the ABS module.
- To install, reverse the removal procedure.NOTE: Bleed the HCU after installation. For additional information, refer to BRAKE SYSTEM-GENERAL INFORMATION .