Differential Case and Ring Gear - Conventional: Disassembly

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, 2004 Ford E450 Super Duty, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

Remove the differential case. For additional information, refer to DIFFERENTIAL CASE .
Remove the bolts.

Fig 1: Removing Bolts
Courtesy of FORD MOTOR CO.
Insert a punch in the bolt holes and drive the ring gear off.

Fig 2: Driving Ring Gear Off
Courtesy of FORD MOTOR CO.

NOTE: The anti-lock speed sensor ring cannot be reused once removed.

Fig 3: Removing Anti-Lock Speed Sensor Ring

Courtesy of FORD MOTOR CO.

Remove the anti-lock speed sensor ring.
Using the special tools, remove the differential bearings (4221).

Fig 4: Removing Differential Bearings (4221)
Courtesy of FORD MOTOR CO.
Remove the differential pinion shaft lock bolt and the differential pinion shaft.
- Discard the differential pinion shaft lock bolt.
Fig 5: Removing Differential Pinion Shaft Lock Bolt
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Rotate and remove the differential pinion gears and differential pinion thrust washers.

Fig 6: Removing Differential Pinion Gears And Differential Pinion Thrust Washers
Courtesy of FORD MOTOR CO.
Remove the differential side gears and the differential side gear thrust washers.

Fig 7: Removing Differential Side Gears And Differential Side Gear Thrust Washers
Courtesy of FORD MOTOR CO.