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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 579 (Rear Drive Axle/Differential - Ford 8.8" Ring Gear) >> In-Vehicle Repair >> Axle Shaft >> Installation

Axle Shaft: Installation

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, 2004 Ford E450 Super Duty, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lubricate the lip of the wheel bearing oil seal with grease.
  2. CAUTION: Do not damage the wheel bearing oil seal.
    Fig 1: Installing Axle Shaft
    G02760797Courtesy of FORD MOTOR CO.
  3. Install the axle shaft.
  4. CAUTION: Do not damage the rubber O-ring in the U-washer groove.
    Fig 2: Installing U-Washer
    G02760798Courtesy of FORD MOTOR CO.
  5. Install the U-washer.
    1. Position the U-washer in the groove of the axle shaft.
    2. Pull the axle shaft outward.
  6. Install the differential pinion shaft.
    1. Align the hole in the differential pinion shaft with the case lock bolt hole.
    2. Install a new differential pinion shaft lock bolt.
    Fig 3: Installing Differential Pinion Shaft
    G02760799Courtesy of FORD MOTOR CO.
  7. Install the brake disc and caliper. For additional information, refer to DISC & DRUM .
  8. Install the differential housing cover and fill the rear axle housing with the specified lubricant. For additional information, refer to DIFFERENTIAL HOUSING COVER .
  9. WARNING: Always remove any corrosion, dirt or foreign material present on the mounting surfaces of the wheel or the surface of the wheel hub that contacts the wheel. Installing wheels without proper metal-to-metal contact at the wheel mounting surfaces can cause the lug nut to loosen and the wheel to come off while the vehicle is in motion, causing loss of control.
  10. Clean the wheel hub and mounting surfaces.
  11. Install the rear wheel and tire assembly. For additional information, refer to WHEELS & TIRES .