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Driveshaft Universal Joint - Single Cardan, Slip Yoke: Assembly

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, 2004 Ford E450 Super Duty, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

    BEARING CUP INSTALLATION 

    NOTE: Install the Universal Joint Kits as complete assemblies only. Do not mix components from other kits.
    Fig 1: Installing Spider And Bearing Cup
    G02760323Courtesy of FORD MOTOR CO.
  1. Install a new spider and bearing cup.
    1. Start a new bearing cup in the shaft yoke.
      • Check the needle bearings for correct positioning.
    2. Position the new spider in the shaft yoke.
    3. Press the bearing cup to just below the snap ring groove.
    2. NOTE: Use the yellow snap rings supplied in the kit to assemble the universal joint (U-joint). If difficulty is encountered with the yellow snap rings, install the black snap rings.
    Fig 2: Installing New Snap Ring
    G02760324Courtesy of FORD MOTOR CO.
  2. Remove the shaft from the special tool, and install the new snap ring.

    3. OPPOSITE BEARING CUP INSTALLATION 

  3. Repeat Bearing cup installation in this procedure to install the new bearing cup and snap ring on the opposite side of the shaft yoke.
    Fig 3: Installing Bearing Cup And Snap Ring On Opposite Side Of Shaft Yoke
    G02760325Courtesy of FORD MOTOR CO.

    4. SLIP-YOKE INSTALLATION 

  4. Inspect the driveshaft slip-yoke. Install a new yoke, if necessary.
  5. Install the driveshaft slip-yoke and new bearing cup.
    1. Start a new bearing cup in the driveshaft slip-yoke.
      • Check the needle bearings for correct positioning.
    2. Position the driveshaft slip-yoke on the spider.
    3. Position the assembly in the special tool.
    4. Press the bearing cup to just below the snap ring groove.
    Fig 4: Installing Driveshaft Slip-Yoke And Bearing Cup
    G02760326Courtesy of FORD MOTOR CO.
  6. Remove the shaft from the special tool, and install the new snap ring.
    Fig 5: Installing Snap Ring
    G02760327Courtesy of FORD MOTOR CO.

    7. OPPOSITE BEARING CUP INSTALLATION 

  7. Repeat Slip-yoke installation in this procedure to install the new bearing cup and snap ring on the opposite side of the driveshaft slip-yoke.

    8. FINAL ASSEMBLY 

    CAUTION: Do not strike the bearings.
    Fig 6: Checking U-Joint For Freedom Of Movement
    G02760328Courtesy of FORD MOTOR CO.
  8. Check the U-joint for freedom of movement.
    • If binding, strike the yoke with a brass or plastic hammer.
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